Metallizing & Spray Welding Services | Precision Surface Restoration
Restore Worn Components. Extend Equipment Life
Applied Metals provides advanced metallizing (thermal spray) and spray welding services to restore worn or damaged components—without compromising the integrity of the base material. Our process delivers durable, high-performance surfaces that reduce replacement costs and extend service life.
What is Metallizing / Spray Welding?
Metallizing—also known as thermal spray or spray welding—is a proven process that applies a new metal coating to worn surfaces. This allows components to be restored to original specifications without the need for full replacement.
Unlike traditional welding, metallizing:
- Does not significantly alter the base material
- Minimizes heat distortion
- Allows for precise buildup and machining
Applications
Our metallizing and spray welding services are used across a wide range of industrial components:
- Shafts and spindles
- Gears and rollers
- Pumps and compressors
- Bearing and wear surfaces
- Construction and heavy equipment parts
If it wears—we can restore it.
Applications
Our metallizing and spray welding services are used across a wide range of industrial components:
- Shafts and spindles
- Gears and rollers
- Pumps and compressors
- Bearing and wear surfaces
- Construction and heavy equipment parts
If it wears—we can restore it.
Materials & Coatings
We offer a wide selection of coatings to match your application and performance needs:
- Stainless steel
- Carbon steel
- Bronze
- Aluminum
- Ceramics
- Specialty alloys
Each material is selected to improve wear resistance, corrosion protection, and overall durability.
Benefits of Metallizing
Cost-Effective Alternative to Replacement
Restore expensive components at a fraction of replacement cost.
Extended Equipment Life
Improve wear resistance and performance in demanding environments.
Minimal Heat Impact
Protect the integrity of the original part with low-heat application.
Precision Restoration
Components are machined back to exact specifications.
Industry-Proven Process
Thermal spray technology is widely used across major industries—including aerospace, power generation, and heavy manufacturing—due to its reliability and performance in critical applications.
In-Shop & On-Site Capabilities
Applied Metals offers both in-shop metallizing services and support as part of larger repair projects, including machining and component restoration.
Serving Fort Wayne, IN, Northeast Indiana, and the Midwest.
Need to Restore a Worn Component?
Our team can evaluate your part and recommend the best metallizing or spray welding solution.